[kwilford]

I moved this to the 2C - GT Headlamps Troubleshooting Removal and Repair Forum.

The relay can "click" but not make a proper internal contact.

Check to see if the headlight relay input terminal has power (#30/51, red wire from the fuse bus) and then if the output terminals (#87, white wire with yellow strip that goes to the high beam relay) are also powered when the head lights are open and the ignition is on. If so, follow the circuit to see where the break is. If not but it does "click" when energized, then the relay isn't contacting internally. I have managed to repair a relay by removing it (tag the wires so they go back to the proper terminals) and then CAREFULLY opening it up and cleaning the contacts.

HTH