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Old 04-05-2004   #55 (permalink)
RallyBob
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Join Date: Mar 2002
Location: Pleasant Valley, CT
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Real Name: Bob Legere
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Re: Custom Header Gaskets?

Originally posted by Nathan Acree
Bob,

Do you know anyone that will make custom "dead-soft" header gaskets?

I am looking for some for the custom headers on my V6 project.

Thanks,

Nathan Acree
Albuquerque New Mexico
I assume by 'dead soft' you mean annealed copper? I had some big-bore 97mm Opel head gaskets made from copper a few years back, but I had to anneal them myself in my 'shop' oven. I had a water-jet cutting company make them, as no one could cut them via laser or plasma cutter.....the copper is too great a heat-sink.

I had about 30 gaskets made though.....which cut down on my programming/setup time costs a bit by spreading it out over multiple pieces.

Sorry if my answer doesn't help you, but I imagine with some patience you could make them by hand. IIRC, the 60 degree V6 has a round exhaust port (at least the iron heads), so with an appropriately sized hole-saw, a Unibit, and some aviation snips, I imagine in an hour or so you could cut out a set.
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