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#1 (permalink) |
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Member
Join Date: Jan 2007
Location: Ohio
Posts: 220
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Unanswered: Pop-out window grommets
Can anyone tell me the best way to replace the grommets for the hinged part of the pop-out quarter windows? Is there a good trick? Seems to me I read someone had drilled those out. Any info appreciated. |
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#2 (permalink) |
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Opeler
Join Date: Mar 2005
Location: Sugar Land, Texas
Posts: 235
Real Name: Wes Thomas
![]() Provided Answers: 2
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I did mine by drilling the pins out. If you only drill thru the mushroomed ends, the rest of the pin will drive out. By saving the original I.D. pin hole, at Lowes, in the Dorman drawers, I was able to find a threaded bushing, with the screw for the threaded other end, that fit the hole diameter perfectly. I had to shorten both the bushing length and the screw length to make the correct length fastener. Pretty easy to accomplish. Once you have one dismantled, take it with you, to shop for the bushing. I then replaced all the grommets with new ones from OGTS.
Wes |
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#3 (permalink) |
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Member
Join Date: Mar 2003
Location: Wisconsin
Posts: 605
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For mine it seemed that the pins in the handles that operate these windows just push through from one side (the bottom, which makes sense). A little WD40 would also help for the future. On the drivers side, the P.O. somehow deformed the end that should slide through and mushroomed it out. The other end was too large to go through too so I had to drill out the mushroomed end to remove that pin.
The grommets themselves just pop out. Mine were old and oxidized and had to be pried off. The new nylon grommets seem to tighten up and should be waterproof when the screws are tightened without needing silicone. I'll use a bit of that if they leak. |
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#4 (permalink) |
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Senior Contributor
Join Date: Oct 2002
Location: Kent Lakes, NY
Posts: 1,969
Real Name: Jeff
![]() Provided Answers: 8
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I drilled mine out and replaced them with spring pins. Do not attempt to hold the screw and rotate the bracket in order to remove them. There are tiny wings on the back of the bracket that keep it from rotating, if you force anything they will snap right off, don't ask me how I know this....
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Jeff '73 GT,5spd,Recaro,EDIS4 2.2 EFI by MegaSquirt, Ali Flywheel w/S10 Clutch, Electric Fan, Roller Rockers, Venolia Pistons, 6 Cyl Intake w/ Custom Injection, 15" Wheels,Lecarra,F&R Sway Bars,Custom Exhaust,1" Sport Spring,Koni Reds,Big Brakes,3 Core Ali Radiator,Hse of Colors Kandy Pagan Gold. 123 WHP @ 6800 RPM ![]() '64 VW Karmann Ghia '08 BMW M3 |
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#7 (permalink) |
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Moderator
Join Date: Mar 2002
Location: Concord, North Carolina
Posts: 1,118
Real Name: Roy Bell
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If these are the ones that I think you are talking about, I was very careful and just used a pair of needle nose pliers and turned the outside part to unscrew it from the hinge. It came right off, with no problems. I didn't have drill anything out and it worked out great. You do have to be careful so you don't mess up the metal part or scratch the glass but with a little patience, it works...
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Roy Bell 1973 Opel GT 74 Manta Rallye Concord, North Carolina Carolina Opel Club OMC |
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#8 (permalink) |
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2200 Post Club
Join Date: Jan 2003
Location: Chapel Hill, TN
Posts: 2,267
Real Name: Harold Collins
![]() ![]() Provided Answers: 14
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Roy, I've removed them also without drilling the pin out. We must be special.
With the grommets worn out it's not hard to remove the locking mechanism but reinstalling them is a little more difficult.The best method is probably to drill them out and replace with a tension pin or as one suggested some type of threaded bushing. Harold |
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#9 (permalink) |
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Opeler
Join Date: Jan 2006
Location: ohio
Posts: 190
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I did like Ooooner said. Worked great for me. Only took a few minutes. Id try that b4 u try drilling out the roll pins.
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____________________________ Rust is one thing GT's could do without! . 1972 GT "Carl" . 2.0 . Maxcomp cam . Sprint Manifold . Factory Automatic . Solex Carb (don't hate) |
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