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Old 05-14-2008   #1 (permalink)
TonyB
 
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Replacing the pinion seal

Hello,


I need to replace the pinion seal on 1971 Opel GT. Since I have to remove the drive shaft and undo the suspension should I replace the the rubber parts and the rear shocks at the sametime ?

Thanks Tony
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Old 05-14-2008   #2 (permalink)
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NO! Never do two or three things at the same time. It's better to do the pinion seal only. Then put the rear end back in, then take it out again and do the shocks, then pull it one more time and do the bushings.

J/K yes the rear is a hassle to deal with, best to deal with it only once.
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Old 05-14-2008   #3 (permalink)
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You don't need to drop the entire suspension to replace the pinion seal.

After you disconnect the driveshaft from the transmission, put a jack under the torque tube support. Undo the nuts and then lower the jack. Otherwise if you take the bolts out without the jack, it will snap down at you and if you are under it, you can get injured. Remove the torque tube(4 bolts) and the seal will be staring at you. Remove seal, install new seal and reverse your order for assembly. It shouldn't take you more than 2 hours for that seal.

To replace the spring seats and caps, just undo the long bar which goes to the body and rear end, disconnect the shocks and lower away. The panhard rods don't need to be removed unless you are changing those bushings too.
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Old 05-14-2008   #4 (permalink)
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By all means, while the seal is out, check the pinion bearing for looseness. I haven't seen one yet (of only three, though) that were snug.
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Old 05-14-2008   #5 (permalink)
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Everything that has already been said....

plus...
If you are pulling the torque tube out, don't worry about the rearend, but consider the torque tube mounts, bearing, and bushings. They are relatively easy to replace.

Also, the last two pinion seals I have done continued to weep a bit. Well, one was to the point of being an actual leak, but it wasn't as bad as it was. This was due to the wear on the torque shaft where the seal rides on it. Even though I haven't done it yet, my GT needs a Redi-sleeve installed on the shaft to get a good seal again. The other one could have used it too.
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