The Classic Opel Forums  

Go Back   The Classic Opel Forums > Technical Forums > Mechanical
Home Opel Groups Calendar Members Map FAQ eBay Search

Mechanical Mechanical – General Tips, Problems, and Solutions, not related to the specific systems above

Reply
 
LinkBack Thread Tools Display Modes
Old 03-10-2006   #1 (permalink)
OpelGirl
 
kndlindsey's Avatar
 
Join Date: Jan 2006
Location: Bronson, MI
Posts: 333
Real Name: Kim
kndlindsey is on a distinguished road
toolbox suggestions

what are some not so common tools that I will need for working on my opel?
kndlindsey is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home
Old 03-10-2006   #2 (permalink)
1000 Post Club
 
opeldean's Avatar
 
Join Date: Apr 2003
Location: Overland Park KS
Posts: 1,999
opeldean is on a distinguished road
vo meter

I dont know if you consider this common. But you will most likely need a volt ohm meter.
__________________
Thank you members of opelgt.com for helping me on a 5 year reconstruction of the most beautiful car in the world
Celeste: 1917,cc ,getrag resealed, 2liter Intake valves,ported,ISKY cam on solids,Opel forged rods,9.52 compression,total seal gapless,oil dam,RB gasket mod., DCOE side drafts,sprint,2in straight exhaust,pertronix,OMNI paint,SACHS clutch,OGTS & Kadette sway bars,Manta finned pan,3 V clock,Ball joints and Poly all... SAA-WEET!
opeldean is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-10-2006   #3 (permalink)
Living in the past
 
opelnut10's Avatar
 
Join Date: Oct 2005
Location: Chesapeake, Virginia
Posts: 1,372
Real Name: Lloyd
opelnut10 is on a distinguished road
tools

10mm and 15mm sockets and wrenches, hard to find anything else that will fit those two sizes. Set of three 12 point external sockets. 8mm, 10mm and 12mm. 8mm for torque tube to diff. houseing, cam sproket and water pump to front cover. 10mm for caliper bolts (also fit 1.1 headbolts) and 12mm for 1.9 headbolts. Most other nuts and bolt on Opel are 13mm, 14mm, 17mm, 19mm and 7/16 (fuel pump to front cover).
opelnut10 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #4 (permalink)
Senior Contributor
 
asdasc's Avatar
 
Join Date: Oct 2005
Location: Mt. Clemens, Michigan
Posts: 888
asdasc is on a distinguished road
aren't the oil pickup tube bolts the 3 squares also?
__________________
Steve
"ever notice you are never done tinkering with the GT?"
Never mind, I am WAAAY beyond tinkering now...[/SIGPIC]
asdasc is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #5 (permalink)
2200 Post Club
 
hrcollinsjr's Avatar
 
Join Date: Jan 2003
Location: Chapel Hill, TN
Posts: 2,267
Real Name: Harold Collins
hrcollinsjr will become famous soon enoughhrcollinsjr will become famous soon enough
Most fastener heads sizes are:

8, 10, 11, 13, 14, 15, 17, 19mm

14mm IIRC is size needed for rod bolts

11mm not 7/16" as previously mentioned

triple square bits as previously mentioned

you can do quite a bit with a simple circuit tester but a multi meter (VOM) is nice to have

wire strippers and crimpers

Band Aids & Aspirin
hrcollinsjr is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #6 (permalink)
2200 Post Club
 
hrcollinsjr's Avatar
 
Join Date: Jan 2003
Location: Chapel Hill, TN
Posts: 2,267
Real Name: Harold Collins
hrcollinsjr will become famous soon enoughhrcollinsjr will become famous soon enough
Originally Posted by asdasc
aren't the oil pickup tube bolts the 3 squares also?

10 mm hex all that I've seen


Harold
hrcollinsjr is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #7 (permalink)
Member
 
wrangler's Avatar
 
Join Date: Mar 2005
Location: Pensacola, Florida
Posts: 468
Real Name: Brett
wrangler is on a distinguished road
One item that I recently purchased that saved a helluva lota time on the re-installation of my starter was a stubby ratchet drive. Took about an hour to get that PIA bottom bolt out with my standard ratchet giving me 1-2 'clicks' per operation, versus 5 mins putting the thing back in with a 4 1/2" stubby ratchet with spinner wheel that I picked up from Autozone when I took the starter in to be tested.
Also a flexible screwdriver comes in handy for some of those hard to get at screws like the ones at the top rear of the dashboard.
Attached Images
File Type: jpg stubby.jpg (109.2 KB, 52 views)
wrangler is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #8 (permalink)
Old Opeler
 
GTJIM's Avatar
 
Join Date: Jun 2003
Location: New Zealand
Posts: 5,686
GTJIM will become famous soon enough
Special Tools

Here is a link to a pic of the "Tri-Square" or "12-Point" bits for the head bolts etc. You need the long ones to reach cam bolts and the lower row of head bolts.

http://www.opelgt.com/forums/46177-post6.html
__________________
GTJim
Opel Owner since last Century!

Copyright © 2000-2009
J D Henry
All Rights Reserved
GTJIM is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #9 (permalink)
1000 Post Club
 
baronbors's Avatar
 
Join Date: Dec 2002
Location: League City Texas
Posts: 1,117
baronbors
You might want to invest in a ratchet box end wrench for those lovely little bolts on the front of the seat tracks. Iv'e blocked the size from my mind from the last time I had to remove them.
__________________

Texas Opel Preservation Society
baronbors is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #10 (permalink)
Über OpelGT.com Moderator
 
kwilford's Avatar
 
Join Date: Mar 2002
Location: Calgary, Alberta, Canada
Posts: 4,087
Real Name: Keith Wilford
kwilford is on a distinguished road
I moved this to the "Mechanical" Forum. You will find a "sticky" thread at the top of the Forum on FSM's. Also have a look at the "Tips and Tricks" forum, as there are several threads on speciality tools.

But for the COMPLEAT thread on tools, the following is compulsory reading:
http://www.opelgt.com/forums/opel-te...ion-tools.html
HTH
__________________
Keith Wilford
working on my '71 GT and '75 SportWagon

Last edited by tekenaar; 02-10-2007 at 12:04 PM. Reason: Very nice, Keith!
kwilford is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #11 (permalink)
Opeler
 
computerthug's Avatar
 
Join Date: Nov 2002
Location: Lebanon, Tennessee
Posts: 38
computerthug
Some of the really, really far out "tools" I've had to use to perform emergency repairs of my Opels in the past include:
  • A length of string threaded through a length of nylon 1/8" water hose, going from the throttle bracket on the carb through the firewall and under the dash, as an emergency hand throttle, to replace my broken throttle cable, so I could get the car home
  • A piece of scrap plastic wrap wadded up inside the compression fitting cap, to block off the mechanical oil pressure gauge sending fitting when the little nylon tube broke. Again so I could drive the car home.
  • Spare tire wedged in the back seat edge-on, to hold up the seat back, when the seat locking mechanism snapped and left me hanging onto the steering wheel trying to stay upright while driving on the highway one day.
  • A piece of scrap wood wedged under the driver's seat, to bridge the gap where the floor pan was rusted out, when the seat started falling through the rusted-out floor one day while I was again out on the road far from home

All of my best driving memories have been in Opels....
computerthug is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #12 (permalink)
The Great Opel Search
 
WannaBOpelOwner's Avatar
 
Join Date: Aug 2004
Location: Casey, Illinois
Posts: 411
WannaBOpelOwner is on a distinguished road
dont forget the possibility of the tetnus shots
__________________
1998 Sunfire

"The Great Opel Search Continues" © of Skyler Shelton

"The dictionary is the only place where success comes before work" Mark Twain

"Tobmstones Dont Talk Back" Smoke Tires, Not Drugs...

http://sportcar.net
WannaBOpelOwner is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #13 (permalink)
6,000 Post Club
 
namba209's Avatar
 
Join Date: Aug 2002
Location: Imperial Beach, CA South of San Diego
Posts: 6,054
namba209 is on a distinguished road
Originally Posted by baronbors
You might want to invest in a ratchet box end wrench for those lovely little bolts on the front of the seat tracks. Iv'e blocked the size from my mind from the last time I had to remove them.
Tom, those are 11 mm bolt heads. Just put the seats in Willit? yesterday, rear bolts were easy with a socket, but the front ones were a bit harder, 1/6th of a turn with a box end wrench until they were tight.
__________________
Ron
72 GT 3.4L V-6/T-5/ZF posi - almost done - Just need AC installed.
75 Chevy monza 5.7L/TH350/Auburn 3.08 posi - Next
namba209 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #14 (permalink)
Senior Contributor
 
asdasc's Avatar
 
Join Date: Oct 2005
Location: Mt. Clemens, Michigan
Posts: 888
asdasc is on a distinguished road
One time I had to drive from Columbus Ohio to north of Detroit thru the pouring rain. The wiper motor didn't have the strangth to pull the wiper blades back down, so I attached some speaker wire to the driver side blade, then thru the passenger door frame to the driver seat. I was able to drive the whole way home pulling on that wire to finish every swipe. 4 Hours!
__________________
Steve
"ever notice you are never done tinkering with the GT?"
Never mind, I am WAAAY beyond tinkering now...[/SIGPIC]
asdasc is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #15 (permalink)
Solo II is fun in a GT!
 
okieopel's Avatar
 
Join Date: Feb 2003
Location: Norman Oklahoma
Posts: 181
okieopel
1) a good digital camera, 3 megapixel or better.
2) a Facom Ratchet or other premium ratchet with a 72 tooth spline mechanism.
3) Digital calipers (Metric/Inch) would be nice too.
4) a used copy of “How to Keep Your Volkswagen Alive: A Manual of Step-by-Step Procedures for the Compleat Idiot” (Paperback). For general car maintenance and humor (but not for spelling).
__________________
Dan
'okieopel'
Oklahoma Opel Preservation Society
O.O.P.S.
okieopel is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #16 (permalink)
Member
 
wrangler's Avatar
 
Join Date: Mar 2005
Location: Pensacola, Florida
Posts: 468
Real Name: Brett
wrangler is on a distinguished road
Originally Posted by computerthug
Some of the really, really far out "tools" I've had to use to perform emergency repairs of my Opels in the past include:
  • A length of string threaded through a length of nylon 1/8" water hose, going from the throttle bracket on the carb through the firewall and under the dash, as an emergency hand throttle, to replace my broken throttle cable, so I could get the car home

All of my best driving memories have been in Opels....
Could not help but laugh as I was reading this... brought back memories of a buddy of mine back in Montana. We were heading out to the lake... me in my Mustang, he on a little Honda 125 with a bent front rim that made the front end bounce up and down. The throttle cable had broke loose from the handle grip, so to control his speed, he would pull on it. So, it quite literally looked like he was riding an 'iron horse' as he 'galloped' down the highway, holding onto the reigns, yet he never lost that s*** eaten grin on his face!
wrangler is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #17 (permalink)
ben
Member
 
ben's Avatar
 
Join Date: Jun 2002
Location: clearfield, Utah
Posts: 361
ben
Garage
the best tools i have found for working on opels, are a set of metrinch they are the best tools for working on opel in my book because ,they fit both metric and standard bolt& nuts
a lot less chasing back &forth form the work bench
try them you like them
i love mine
you can find them at
metrinch-tools.com
really they are really great tools
the only thing that i have brake in the ten years that i have mine is the extension but i was trying to turn a welded nut
which it did before it broke
__________________
Opeler Forever,
Ben

Last edited by ben; 03-11-2006 at 04:09 PM.
ben is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #18 (permalink)
former opel racer
 
jeff denton's Avatar
 
Join Date: Nov 2002
Location: near some glaciers
Posts: 2,863
Real Name: Jeff "Oh-Oh" Denton
jeff denton is on a distinguished road
This is getting very funny. The throttle cable suggestion reminds me of when I helped a Firebird owner at a local rod run, his cable broke and in my truck happened to be some fencing wire. We made a new "cable", the wire actually fit smoothly in the original cable housing and bent nicely at each end to hook up. Worked beautifully!
Steve's story hits home, too. When I worked for a cement company that generally forbid me to actually fix anything I had to rig up a piece of cord to the windshield wiper of a cement mixer. Ran it from the blade, through the vent windows on each side, and tied together. The driver simply pulled the cord one way and then the other. Not DOT approved but when shown to the company owner he actually agreed to allow me to order a new wiper motor...
Dan's VW book review is a coincidence. I was cleaning thirty years of junk out of a storage building at work yesterday when I came across THAT book, which I have seen before, it is hilarious. Unfortunately this one was in horrible shape, water damaged, torn up, pages missing, chewed up by mice, etc. I threw it in the dumpster, it was really that bad...
Computerthug's suggestion about the oil pressure line reminds me to suggest to everybody to never use that phony plastic crap, I know it is the standard of the backyard auto repair industry but it is an upcoming failure for you for sure! To cite examples of my experiences with this would take a while...
__________________

No Opels were harmed in the filming of this movie.
However two Mustangs, a Pinto, and a Capri were hospitalized.
One Mustang was euthanized the next morning.
jeff denton is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #19 (permalink)
Opeler
 
Join Date: Jan 2006
Location: ohio
Posts: 190
69whitegt is on a distinguished road
Also, a good tool to have around is a strong Impact Wrench for those rusted bolts. If you have a air compressor.
69whitegt is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #20 (permalink)
6,000 Post Club
 
namba209's Avatar
 
Join Date: Aug 2002
Location: Imperial Beach, CA South of San Diego
Posts: 6,054
namba209 is on a distinguished road
Originally Posted by 69whitegt
Also, a good tool to have around is a strong Impact Wrench for those rusted bolts. If you have a air compressor.
If you don't have an air compressor you can still get an impact tool you smack with a hammer, they're available at most tool outlets and motorcycle shops. I've had one in my roll-a-way for many years. Works great to break loose the rotor/hub bolts.
__________________
Ron
72 GT 3.4L V-6/T-5/ZF posi - almost done - Just need AC installed.
75 Chevy monza 5.7L/TH350/Auburn 3.08 posi - Next
namba209 is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #21 (permalink)
Member
 
crliwa's Avatar
 
Join Date: Jan 2003
Location: Long Island, N.Y.
Posts: 361
Real Name: Craig Roberts
crliwa
too funny

Reading about the broken seat and wipers had me cracking up -- My first Opel had the broken seat and no heater and a variety of other problems. If you've never owned a car that was held together with chewing gum, string, rubber bands, wire coat hanger and tape then you are just plain spoiled
(and rich) It wasn't fun then but looking back 35 or so years later those were great times.
Definately duct tape and a wire hanger are a must have in an OPel toolbox
__________________
Craig Roberts
crliwa is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #22 (permalink)
OpelGirl
 
kndlindsey's Avatar
 
Join Date: Jan 2006
Location: Bronson, MI
Posts: 333
Real Name: Kim
kndlindsey is on a distinguished road
I love the "so I could get home stories" should be a mastercard commercial. Keith, thanks for the link, i didnt realize someone had already addressed this issue....I thought i was so clever

Thanks so much for all the suggestions guys. We had a marathon gargae cleaning session today, most of the trash out and the office is clean, Cody's girlfriend has a line on some big comfy furniture for it. Cody is out there right now putting the transmission back in his lowrider and hopefully the garage will be clean and empty this weekend so i can get my opels in. Then i can work on taking off the waterpump and getting the headlights to roll over.
kndlindsey is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-11-2006   #23 (permalink)
Opel Addicts
 
saxybiker's Avatar
 
Join Date: May 2002
Location: Tallmadge, Ohio
Posts: 1,138
Real Name: Vickie and Allen Gage
saxybiker will become famous soon enough
Garage
Buy a 13 mm stubby wrench (or cut down a regular one) to remove and tighten the bolts on your weber carb. It will save you LOTS of grief!

Vickie
__________________

1958 Rekord Olympia Newest Acquisition
1969 Kadett LS Odette Showroom New Original
1969 GT Omi The Grandmother
1970 GT Octavia Streetrod
1971 GT Opie DESTEC car
1972 GT Olessja Under restoration from being rear-ended
1973 GT Oscar Awaiting Restoration
1975 Manta yellowOmaryellow The Bumblebee
1975 Ascona Sport Wagon: Otto Colonel Mustard
2008 Solstice yellowOliver - "Ollie"yellow
saxybiker is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-12-2006   #24 (permalink)
helicopter hellhound
 
okiejohn's Avatar
 
Join Date: Jan 2006
Location: missouri
Posts: 226
okiejohn is on a distinguished road
be sure to spray some kind of penetrating oil on frozen bolts before you use an air impact or you will become very proficint in removing twisted off bolts
okiejohn is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Old 03-12-2006   #25 (permalink)
No....its not a Buick....
 
yellaopelgt's Avatar
 
Join Date: Feb 2005
Location: IL.
Posts: 1,042
yellaopelgt is on a distinguished road
awww heck, the BEST thing I got in my garage is the box of band-aids!! I swear some of the things on a GT were installed by oompa-loompas!!
Joe
__________________
What ...we got here...is........failure......................... to communicate....
Some men,you just cant reach...so you get what we had here last week...which is the way he wants it.
Well, he gets it...I dont like it, any more than you men...

yellaopelgt is offline  
Digg this Post!Add Post to del.icio.usBookmark Post in Technorati
Reply With Quote Top home


Reply

Bookmarks


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is Off
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT -4. The time now is 06:09 AM.


Powered by vBulletin® Version 3.8.4
Copyright ©2000 - 2009, Jelsoft Enterprises Ltd.
Search Engine Optimization by vBSEO 3.3.0
Clubs, Garage Plus vBulletin Plugins by Drive Thru Online, Inc.
1998-2009 OpelGT.com - OpelGT .com is not affiliated with General Motors Corp. or it's Adam Opel Division.