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Thread: 24v Ascona Wagon Upgrade

  1. #81
    Site Founder My location Gary's Avatar
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    The Volvo rear end install is detailed here: http://www.opelgt.com/forums/clutch-...-end-swap.html
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


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  3. #82
    Site Founder My location Gary's Avatar
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    Driveshaft

    Time to look at the driveshaft now that the rear end is in place.

    The '90 Senator D/S is a two piece shaft with a center support, same as the Volvo. The front bolts to a rubber mount on the trans rear and a u-joint is after the center support.

    After comparing both shafts, the Opel one will be much easier to adapt. I will mount a plate to the Opel torque tube bracket and bolt the center support to it. The front piece will need to be shortened and the rear piece mated to a shortened Volvo rear shaft.

    Hope to have the dimensions set and drop the shafts off at the d-shaft shop this week.
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


  4. #83
    Site Founder My location Gary's Avatar
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    Shifter Rev. 3

    I picked up a shifter from a Mustang at a swap meet. It has a tighter shift pattern and is more rugged than the Opels. It is complete with all the boots and mounting plates and the shift lever is angled which will move the knob forward a couple of inches more. I will be able to make it so it is adjustable. Rev.2 was fixed in place and difficult to line it up the linkage. Another plus is it will be much easier to form the sheet metal around it

    The new tunnel is about 1/3 complete.

    The driveshaft is in the shop. It will be a one piece shaft from the trans to the center support. Then the Opel slip joint (originally on the front shaft) will be mated to the Volvo shaft.
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


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  6. #84
    Site Founder My location Gary's Avatar
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    The diameter of the ball on the Mustang shifter was too large and did not allow the linkage to rotate enough to smoothly get into first or fifth on the R-28 trans. So I ended up modifying the original and using the Mustang upper parts, boots and mounting plates.

    I have spent a lot of time fabbing up the firewall/front tunnel and it is close to being completed. The drivers side was tricky as a shelf was needed to allow for the dual ram and fuel injectors to be removed while also clearing the inside windshield wiper linkage. I also made a small tray to supply fresh air to the cabin. It is located above the valve cover, has a rain baffle in it, and a rubber gasket will seal it to the hood. Pics to follow.

    With the motor set back, there was no room for the stock heater. A Vintage air heater/defroster will replace the original.
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


  7. #85
    Site Founder My location Gary's Avatar
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    Here are some pics of the firewall and fresh air intake.
    Attached Images Attached Images
    opelgtguy and John B like this.
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


  8. #86
    Site Founder My location Gary's Avatar
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    A couple more and the heater/defroster installed. The console is from a 1998 Honda Civic.

    Next up is cutting the speaker and radio section out of the dashboard and making a gauge panel to cover that area. Once the dash is cut and set, I can locate the console and finish the back part of the tunnel.
    Attached Images Attached Images
    opelgtguy and John B like this.
    My 24 Valve Ascona A wagon project blog.
    www.alt-opel.us
    @opelgary


  9. #87
    Just Some Dude in Jersey My location The Scifi Guy's Avatar
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    Holy Cow Gary!

    I didn't know you were a card-carrying mad scientist, too!

    Yeah man!

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  10. #88
    Site Founder My location Gary's Avatar
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    Project Blog updated.

    The firewall is completed and work on the back of the tunnel is progressing. Going to make the rear section removable for access to the shifter and Guibo joint.

    "Should" be picking the driveshaft up tomorrow.
    RallyBob and opelgtguy like this.
    My 24 Valve Ascona A wagon project blog.
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  11. #89
    Site Founder My location Gary's Avatar
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    Here we go again!!!!

    Just got another movie call for the wagon. They want it next Tuesday for a Johnny Depp movie. It will be used as Whitey Bulger's girlfriends car.

    So I have 3 days to make it presentable.

    Let's see, off the top of my head...

    install:
    • Steering column
    • Dash
    • Hood
    • Grille
    • Roof rack
    • E-brake
    • Seats

    Register trailer
    empty trailer
    load car on trailer
    opelgtguy likes this.
    My 24 Valve Ascona A wagon project blog.
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  12. #90
    Opel-ing since '74 My location opelgtguy's Avatar
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    Quote Originally Posted by Gary View Post

    So I have 3 days to make it presentable.
    So, quit playing on the Internet and get to work!

    Gary, jlthunder and ken2 like this.
    Whatcha lookin' at ?

  13. #91
    Site Founder My location Gary's Avatar
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    Update - Dash, gauges, steering column, carpet and seats installed. The glove box cover is taped on...

    Good news - The shift lever is in a good position. Just need to bend the upper part back a little and the e-brake handle clears the seat. The pedals are also in a good position. The gas pedal location will need a little thought.

    Next up is putting the hood, grille and roof rack back on. Then comes getting the emergency brake to work.

    After all that the work will be moving the lift so I can get the car off, getting the Oly out of the trailer and emptying the trailer of all the parts stored in it, washing the wagon and loading it up.
    My 24 Valve Ascona A wagon project blog.
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    @opelgary


  14. #92
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    Quote Originally Posted by Gary View Post
    A couple more and the heater/defroster installed. The console is from a 1998 Honda Civic.

    Next up is cutting the speaker and radio section out of the dashboard and making a gauge panel to cover that area. Once the dash is cut and set, I can locate the console and finish the back part of the tunnel.
    Did you look at doing an AC install at all. I've been looking at the restomod air and other all in one evaporators and just wanted to get your opinion on whether you think it would fit under the dash? I have a 75 Manta and would like to use it as a daily commuter but need AC. I'm not keen on the factory unit especially since I'm considering an ecotec motor upgrade.

    Chad

    Sent from my TF300T using Tapatalk

  15. #93
    Site Founder My location Gary's Avatar
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    Quote Originally Posted by afwarbird View Post
    Did you look at doing an AC install at all. I've been looking at the restomod air and other all in one evaporators and just wanted to get your opinion on whether you think it would fit under the dash? I have a 75 Manta and would like to use it as a daily commuter but need AC. I'm not keen on the factory unit especially since I'm considering an ecotec motor upgrade.

    Chad

    Sent from my TF300T using Tapatalk
    I did not look into AC. The factory set up fit under the dash so I would think the aftermarket one would also. The glove box in the AC cars is smaller.
    My 24 Valve Ascona A wagon project blog.
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  16. #94
    Site Founder My location Gary's Avatar
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    13 hours later and the wagon is movie-able and on the trailer. Phew!

    The picture car coordinator call me last night. He said the director picked it as Whitey Bulger's (played by Johnny Depp) girlfriends car. The car will be parked in the driveway her house. He pays better than the casting company and he will help push it in place.
    dsmith and opelgtguy like this.
    My 24 Valve Ascona A wagon project blog.
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  17. #95
    Site Founder My location Gary's Avatar
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    The wagon was used in the final scene of the day and it all wrapped up after 15 hours on the set. It was parked at the top of a driveway and the camera filmed Johnny Depp driving a Malibu up to it, get out of the car and walk past it to the house. It was done in 3 takes.

    Had a little difficulty loading the wagon back on the trailer as the front end is so low that the exhaust pipe hung on the trailer's ramp. Finally solved that and drove the hours ride back home.

    The springs settled down on the tow there and the wagon has a little rake to it. It might be a little too low in the front as the exhaust pipe hangs pretty low. It was the first time i got to see the Volvo rear from a distance. The stance is a little wider than stock probably due the to spacers needed for wheel to hub clearance.
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  18. #96
    1000 Post Club Viny Charb's Avatar
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    I'am sooooo showing pictures of your car from Carlsile 2013 to my co-workers, and telling them. " Two days ago. This very car was used in a moving featuring Johnny Depp. Who was filmed walking by it for the final scene in a new upcoming movie!"

    Oh ya! It will be awsome!
    Last edited by Viny Charb; 06-11-2014 at 10:15 PM.

  19. #97
    Site Founder My location Gary's Avatar
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    After 3 months in the shop, I went to pick up the driveshaft for my 24v Ascona and they put the center bearing mount between the two u-joints for rear end .. Not gonna work that way.

    Thanks to a spare Bitter d-shaft I got from Kevin Fier, they will be able to fix it. Hope it doesn't take another 3 months...
    kevinfier likes this.
    My 24 Valve Ascona A wagon project blog.
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  20. #98
    Senior Member ken2's Avatar
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    This project of yours has had MANY twist to it. It will be awesome when complete. I hope that this is your last delay...and not a three month one.
    Opel GT... Even when the destination sucks, the trip is gonna' be a BLAST!

  21. #99
    Site Founder My location Gary's Avatar
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    Quote Originally Posted by ken2 View Post
    This project of yours has had MANY twist to it. It will be awesome when complete. I hope that this is your last delay...and not a three month one.
    The twists are the fun thing about major projects. Like anything else, you fall down, get up, brush yourself off and take another step!
    opelgtguy, The Scifi Guy and ken2 like this.
    My 24 Valve Ascona A wagon project blog.
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  22. #100
    3000 Post Club blancojp's Avatar
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    Quote Originally Posted by Gary View Post
    After 3 months in the shop, I went to pick up the driveshaft for my 24v Ascona and they put the center bearing mount between the two u-joints for rear end .. Not gonna work that way.

    Thanks to a spare Bitter d-shaft I got from Kevin Fier, they will be able to fix it. Hope it doesn't take another 3 months...
    let me know if you need help with the drive shaft, can get it done for you in one day!
    opelgtguy likes this.

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