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Old 05-29-2008   #1 (permalink)
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Lightbulb Dreaded block coolant drain plug removal/replacement

According to my search here, there are numerous threads discussing the dreaded "in-block" coolant drain plug removal and subsequent replacement.

The plug is M14 x 1.5, metric pipe threaded and has a 3/8" square male head for removal . . . go figure!

Here's my recommendations for proper removal and suggested replacement of this plug:

First, go to Sears buy a Craftsman "3/8" 8-pt standard", 3/8" drive socket, PN 45792.

Second, go to any Auto Parts store and purchase a 1/4" MIP (NPT) brass drain cock from their "HELP!" parts.

Clean any gunk from around drain plug and warm up engine, then liberally spray PB Blaster around drain plug and let set until cool. When cool, use a "breaker bar", short extension and your new Sears socket to loosen that stubborn drain plug.

Put drain plug aside as a "back-up", you'll replace it after the block drains with your brass coolant drain petcock, which has the benefit of now draining your block with a mere "twist of the wrist!"

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Last edited by tekenaar; 05-30-2008 at 10:21 AM. Reason: correct plug/hole sizing
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Old 05-29-2008   #2 (permalink)
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matrch?

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Old 05-29-2008   #3 (permalink)
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Red face OOPS! . . . wrong plug/hole size

Originally Posted by oldopelguy View Post
Curse me not being a mod, when the perfect opportunity presents itself!
You got me . . . spelling, that is . . . but I was also wrong about plug size, uh, thinking about the OP sender hole!
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1960: '61 Rekord PII 1.7 3S 3.9 '69 Kadett LS 'sprint' 1.9 3A 3.18
1970: '70 GT 1.9 4S 3.44 '72 GT 2.2SSD 5S 3.44 '72 GT 2.4FI 5S 3.44P
'73 GT 1.9FI 4S 3.44 '75 1900 1.9FI 4S 3.44
1980: '85 Bitter SC 3.9FI 5S 3.44P
2000: '09 Solstice GXP Coupe 2.0 SIDI VVT Turbo 5S 3.73P

Last edited by tekenaar; 05-29-2008 at 08:38 PM.
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Old 05-29-2008   #4 (permalink)
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Second, go to any Auto Parts store and purchase a 1/4" MIP (NPT) brass drain petcock from their "HELP!" parts.

Put drain plug aside as a "back-up", you'll replace it after the block drains with your brass coolant drain petcock, which has the benefit of now draining your block with a mere "twist of the wrist!"
-----------------------
Otto. Please refrain from using dirty words in your posts! This is suppose to be a family friendly site!

On a serious note. You are showing a "drain cock" not a "drain petcock". Two
different animals you know.
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Last edited by Aardvaark; 05-30-2008 at 12:41 AM.
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Old 05-30-2008   #5 (permalink)
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Originally Posted by tekenaar View Post
The plug is 1/4" MIP (NPT) threaded and has a 3/8" square male head for removal . . .
In truth Otto, it's a metric plug, 14 mm pipe thread. BUT, it is SOOO close to 1/4" NPT they are virtually interchangeable. I've done it myself for many years.

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Old 05-30-2008   #6 (permalink)
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So at least we now know that all of Ottos pets are males.
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Old 05-30-2008   #7 (permalink)
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Red face Comedy of errors!

Originally Posted by RallyBob View Post
In truth Otto, it's a metric plug, 14 mm pipe thread. BUT, it is SOOO close to 1/4" NPT they are virtually interchangeable. I've done it myself for many years.

Bob
Oddly, that's - M14 x 1.5, actually - what I'd said originally, but then I second-guessed myself because I'd given the "drain cock" replacement size as being 3/8" MIP, which I realized was wrong . . . comedy of errors, it turns out!
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1960: '61 Rekord PII 1.7 3S 3.9 '69 Kadett LS 'sprint' 1.9 3A 3.18
1970: '70 GT 1.9 4S 3.44 '72 GT 2.2SSD 5S 3.44 '72 GT 2.4FI 5S 3.44P
'73 GT 1.9FI 4S 3.44 '75 1900 1.9FI 4S 3.44
1980: '85 Bitter SC 3.9FI 5S 3.44P
2000: '09 Solstice GXP Coupe 2.0 SIDI VVT Turbo 5S 3.73P
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Old 05-30-2008   #8 (permalink)
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Originally Posted by tekenaar View Post
but then I second-guessed myself because I'd given the "drain cock" replacement size as being 3/8" MIP,

Heh heh, you said 'drain'....
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Old 05-30-2008   #9 (permalink)
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