Do you have a 1.1L 'SR' motor?
Sounds like you had the intake manifold off and have an air leak there somewhere. The rich exhaust my be due to pumping fuel in with the accelerator pump when trying to cover up the lean backfire.
Or maybe some crud has blocked passages in the carb - stirred up when they were removed.
You are closer than us - so will just have to go through a process of elimination.


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