Then it dawned on me... I have a Weber book..
The book notes some differences between the DGAS vs DFAV: (not sure what it all means, but here it is)
DGAS types are:
Fitted with a discharge blanking needle which determines the amount of fuel returned to the float.
Choke shaft is Steel
Have two Semi-floats
DFAVs are:
Choke shaft is brass
Has a large single float
Are provided with a float chamber vapor discharge valve which prevents the build up of vapor within the float chamber. The valve is open when the throttle valves are fully shut or fully open and additionally controls overfeed enrichment air bleed.
Equipped with an accelerator pump lever incorporating two pivot holes whereby the pump stroke can be varied.
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Also found this online:
The DFV Series offers the same increased performance, economy, drivability and excellent values does the DGV Series. The basic design of the DFV carbs is that of the DGV Series. but as a mirror image, with the primary and secondary barrel position reversed in the body While the throttle lever in the DFV rotates in a clockwise motion it rotates counter clockwise in the DGV. The DFV also features a power valve circuit to facilitate low vacuum running conditions-perfect for long duration, high output situations. You get the same value, parts availability and durability as with the DGV in a carburetor suited for your needs.
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The number 28 is cast on the outside of the carb body near where each venturi would be on the inside. I couldn't find anything else. Not without tearing the carb apart.
I did find out that the 38 DGAS uses 27mm venturis, so I would assume from the 28 stamped on the side of the 40DFAV, that they are 28mm.
After reading the Weber manual, and some other things it looks as if my problem with the carb was definately lack of bigger valves. The 40DFAV requires more vaccum to run than does a 38DGAS.
Charles